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Large Slitter for 120” Products – JLS 120

Large Slitter for 120” Products – JLS 120

The JLS 120 slitter rewinder is utilized in high volume applications where automation is necessary.  It can be used for a wide variety of roll products: kraft, butcher, house wrap, roofing materials, masking, plotter, engineering, counter, indented bogus, newsprint, laminating, doctor exam, flexible packaging, film and many more.

Description

Typical Uses:   The JLS 120 slitter rewinder is utilized in high volume applications where automation is necessary.  It can be used for a wide variety of roll products: kraft, butcher, house wrap, roofing materials, masking, plotter, engineering, counter, indented bogus, newsprint, laminating, doctor exam, flexible packaging, film and many more.

Operator Responsibilities Per Cycle:   The operator simply loads cores onto the staging table or optional core hopper.  The machine does the rest.

Automation:   Cores are automatically fed into a staging area located under the autoloader.  The machine inserts the cores into the rewinding station, cuts the tails, wraps the tails around the cores, tucks the tails, winds the roll to the desired length, transfers the rolls to the seal station, seals the tails of the finished rolls, transfers the rolls to an exit conveyor and conveys the rolls outside of the machine to the integrated packing table.

Standard Features:   (In addition to the JJM and JJS features)

Video

Specifications

Production / Cycle Time Estimates

150’ (45 Meters) =  24 Seconds

180’ (55 Meters) =  25 Seconds

328’ (100 Meters) =  29.5 Seconds

500’ (152 Meters) = 34 Seconds

750’ (228 Meters) =  40.5 Seconds

1000’ (305 Meters) =  47 Seconds

Critical Specifications:

Maximum Web Speed (1-Ply)……………………………………. 2300 fpm (700 mpm)

Maximum Web Width ……………………………………………….120 inches (3048 mm)

Maximum Unwind Roll Diameter………………………………60 inches (1524 mm)

Maximum Unwind Roll Weight……………………………………………………………………..5000 lbs. (2270 kg)

Minimum Rewind Diameter (smaller rewind diameter available).. 2.50 inches (63.5 mm)

Maximum Rewind Diameter……………………………………… 12 inches (305 mm)

Minimum Rewind Core O.D……………………………………….1.18 inches (30 mm)

Maximum Rewind Core O.D……………………………………….3.5 inches (89 mm)

Drawings and Documents

Description

The JLS 120 maintains the same level of automation as the standard JLS model, however it features a more robust steel frame, bedrollers and larger motors and drives to accurately control web tension and roll quality throughout the winding cycle for rolls up to 120 inches wide.  The target market for the JLS 120 includes house wrap, roofing and floor underlayment for the construction industry and a variety of industrial fabrics. 

From a shaftless unwind stand the web goes through a dancer tension control system providing superior tension control during rapid accels and decels.  A bowed roller spreads the web prior to slitting using shear, razor, or score cutting methods.

Cores ranging from 1.50 to 3.50 inches in diameter are automatically fed from a standard table or optional hopper into the core loader, and placed into the winding station.  Jennerjahn’s shaftless rewind technology uses easily interchangeable chucks for various core diameters to secure the cores during the winding cycle.  Roll starts are achieved with a tuck blade for non-adhesive starts or transfer adhesive applied automatically to the core.

After winding, the tails are automatically cut and secured to the roll by glue or adhesive sealing tabs.  The finished rolls from 4 to 12 inches in diameter are then transferred by conveyor to a packing table or down-stream roll processing equipment.

The JLS 120 can be modified and equipped with numerous options including dual web, which converts two 40-48-inch-wide master rolls simultaneously.  Other special features and custom specifications are also available.

Typical Uses:   The JLS 120 slitter rewinder is utilized in high volume applications where automation is necessary.  It can be used for a wide variety of roll products: kraft, butcher, house wrap, roofing materials, masking, plotter, engineering, counter, indented bogus, newsprint, laminating, doctor exam, flexible packaging, film and many more.

Operator Responsibilities Per Cycle:   The operator simply loads cores onto the staging table or optional core hopper.  The machine does the rest.

Automation:   Cores are automatically fed into a staging area located under the autoloader.  The machine inserts the cores into the rewinding station, cuts the tails, wraps the tails around the cores, tucks the tails, winds the roll to the desired length, transfers the rolls to the seal station, seals the tails of the finished rolls, transfers the rolls to an exit conveyor and conveys the rolls outside of the machine to the integrated packing table.

Standard Features:   (In addition to the JJM and JJS features)

Video

Specifications

Production / Cycle Time Estimates

150’ (45 Meters) =  24 Seconds

180’ (55 Meters) =  25 Seconds

328’ (100 Meters) =  29.5 Seconds

500’ (152 Meters) = 34 Seconds

750’ (228 Meters) =  40.5 Seconds

1000’ (305 Meters) =  47 Seconds

Critical Specifications:

Maximum Web Speed (1-Ply)……………………………………. 2300 fpm (700 mpm)

Maximum Web Width ……………………………………………….120 inches (3048 mm)

Maximum Unwind Roll Diameter………………………………60 inches (1524 mm)

Maximum Unwind Roll Weight……………………………………………………………………..5000 lbs. (2270 kg)

Minimum Rewind Diameter (smaller rewind diameter available).. 2.50 inches (63.5 mm)

Maximum Rewind Diameter……………………………………… 12 inches (305 mm)

Minimum Rewind Core O.D……………………………………….1.18 inches (30 mm)

Maximum Rewind Core O.D……………………………………….3.5 inches (89 mm)

Drawings and Documents